Hero Process Solutions (formerly Hero Flare), a premier provider of industrial combustion and process equipment, is pleased to highlight its Scorpion BTEX emission control systems, designed to provide operators with a reliable, high-performance solution for managing volatile organic compounds (VOCs) .

Engineered for facilities requiring total emissions containment, the Scorpion system manages hazardous compounds—including benzene, toluene, ethylbenzene, and xylene (BTEX) by reintegrating hydrocarbon vapors back into the operational flow. Unlike standard condenser configurations, the Scorpion utilizes a high-efficiency forced-draft design that delivers superior cooling performance.

The system’s advanced heat exchanger is designed to remove water carryover early in the process, which prevents fouling and optimizes thermal transfer. As the gas stream moves through the unit, additional air cooling reduces residual moisture, often allowing for operation on warm days without the need for auxiliary heating.

“Our Scorpion systems are designed to ensure all hydrocarbon vapors are retained,” the company stated, noting that the unified closed-loop setup can handle emissions from multiple sources, including flash tanks, compressor packing vents, and still column outputs.

For operators aiming for a zero-release profile, Hero Process Solutions offers complete closed-vent compression packages. These systems condition the gas stream and utilize integrated reinjection boosters to compress captured emissions back into the process at pressures up to approximately $1000\text{ psig}$.
To minimize onsite delays, Scorpion BTEX systems are skid-mounted and fully tested offsite, ensuring they are pre-configured for rapid field installation and commissioning. The durable design and low maintenance requirements of these units provide operators with reduced downtime and a lower lifetime cost of ownership.

About Hero Process Solutions Based in Kellyville, Oklahoma, Hero Process Solutions provides advanced process equipment and combustion systems for the oil and gas industry . The company’s engineering team features specialists with a combined experience of over 100 years in flare system design . Following a strategic rebranding in 2024, the company continues to deliver smarter, cleaner, and more efficient solutions across seven primary industrial markets.

Media Contact:
Hero Process Solutions
14842 North Maple Drive
Kellyville, OK 74039
(918) 941-2166