1. Why the LNG Industry Needs a New Class of Insulation Materials
Liquefied natural gas (LNG) is stored at –162°C, creating extremely demanding conditions for insulation materials. Across storage, transportation, and regasification, the sector faces challenges such as:
Heat leakage and rising BOG (Boil-Off Gas) losses
Heavy insulation structures that increase vessel fuel consumption
Strict fire safety requirements in case of leaks or flash events
Tightening environmental regulations
Traditional materials like PU, PIR, rock wool, and phenolic foam struggle with durability, weight, flammability, and long-term stability at cryogenic temperatures.
YDNFoam™ melamine foam provides a next-generation solution that solves these problems with remarkable efficiency.
2. Ultra-Lightweight (4kg/m³): Reduced Structural Load and Higher Energy Efficiency
YDNFoam™ melamine foam weighs only 4kg/m³—far lighter than PIR, PUR, or phenolic alternatives.
Benefits for LNG systems:
Reduced load on LNG storage tank structures
Lower deadweight for LNG carriers → fuel savings and improved maneuverability
Easier handling and faster installation in EPC projects
Lower stress on pipeline supports and cryogenic process lines
A lighter system means lower operational cost and longer service life.
3. Inherent Fire Resistance: Meeting the Highest LNG Safety Standards
Melamine foam is inherently flame-resistant, achieving:
UL94 V-0
EN45545 HL1/HL2
DIN5510
B1-grade flame retardancy
Key advantages for LNG environments:
No melting
No dripping
Low smoke density
Low toxicity
In LNG plants—where leaks, sparks, and flammable vapors are critical risks—this level of fire safety adds a high-value security layer to storage tanks, cold boxes, piping, and onboard LNG systems.
4. Low Thermal Conductivity (0.032–0.035 W/m·K): Superior Cryogenic Insulation
Thanks to its fine open-cell microstructure (100–300 μm), melamine foam achieves a thermal conductivity of:
λ = 0.032–0.035 W/m·K
This provides significant benefits:
Reduced cold loss in storage tanks
Lower BOG generation
Higher efficiency for liquefaction and regasification systems
Reduced load on refrigeration and re-liquefaction units
Ideal for LNG terminals, FSRUs, FLNG units, cold boxes, and pipeline systems.
5. Wide Operating Temperature: –196°C to +200°C for All LNG Conditions
YDNFoam™ maintains structural stability across extreme temperatures:
–196°C → +200°C without shrinking, cracking, or powdering
This wide temperature envelope makes it ideal for:
Cryogenic transfer pipelines
LNG cold boxes and subcooling units
Offshore LNG plants (FLNG/FPSO modules)
Storage tank outer shell insulation
Regasification system hot and cold zones
It withstands rapid temperature cycling, outperforming PIR, PE foam, and phenolic systems.
6. Environmentally Compliant: Halogen-Free and Low-VOC for Global LNG Projects
In global LNG EPC and marine projects, environmental compliance is now non-negotiable.
YDNFoam™ meets:
EU REACH
EU RoHS
California Prop 65
IMO and marine environmental guidelines
The material is:
Halogen-free
Low-VOC
Non-toxic during use
Fully aligned with ESG and green construction initiatives
This helps LNG operators meet sustainability targets and pass international audits.
7. Easily Machinable for Complex LNG Equipment Structures
YDNFoam™ can be engineered into:
Boards, rolls, blocks
Pipe shells and curved sections
Laminates with aluminum foil, fiberglass cloth, or anti-corrosion films
Precision-cut components for cold boxes and process skids
Its ease of fabrication significantly improves installation efficiency in EPC projects and supports tailored solutions for complex LNG infrastructure.
8. Key Application Areas Across the LNG Value Chain
Upstream / Midstream / Downstream LNG
Liquefaction plant insulation
Regasification terminal systems
Cold boxes and cryogenic processing modules
LNG Storage
Onshore LNG tanks
Membrane containment systems
Outer shell insulation layers
LNG Transportation
LNG carriers (storage tanks + pipe racks)
ISO LNG containers
FSRUs & FLNG units
LNG Distribution
Deep-cold pipeline insulation
Vaporizer system thermal management
City-gas LNG station equipment
YDNFoam™ strengthens safety, efficiency, and long-term stability at every point in the LNG chain.
9. Why LNG Operators Are Switching to Melamine Foam
Because it provides a multi-dimensional performance upgrade:
✓ Ultra-lightweight (4kg/m³) → lower energy consumption
✓ Inherently fire-resistant → safer LNG environments
✓ Low thermal conductivity → improved cryogenic efficiency
✓ Wide temperature range → stable across all LNG conditions
✓ Halogen-free & ESG-friendly → global compliance
✓ Easy fabrication → lower installation cost + faster EPC progress
For global LNG projects facing rising safety, efficiency, and sustainability demands,
YDNFoam™ melamine foam is emerging as a next-generation insulation choice.
Contact Information (Global Markets)
YDNFoam™ | A Division of YDN Group
📧 Email:
[email protected]
🌐 Website: www.ydnfoam.com
📞 Tel/WhatsApp: +86-135-4070-2776
📍 Address: No. 2088, Jiuliting Avenue, Caoqiao Street, Pinghu, Zhejiang, China